Process / reliability engineer
Process engineering
OSIsoft PI / MES / TrackWise · safety × production loss × time-to-constraint × confidence
8 open · capacity 402 P11 hold ahead of score0 Need more96m to work · 480m in the shift
Batch genealogy mismatch
MES says drum 14 came from lot A. LIMS COA is lot B. Warehouse scan is lot B.
Open packetPriLaneCaseWhyAsset / unitEst. lossSevStatus
P2Alarm floodAlarm flood on DCSBoard 2 · 140 alarms / 10 min3 tags on this asset collapsed — ISA-18.2 flood, not 3 cases.ISA 18.2 rate is blown. Operators are silencing. The plant is not necessarily unsafe — the interface is.Board 2$0moderateOpenP1StandardDistillation column approaching floodT-410 · C3 splitterDifferential pressure up 38% in 6 hours. Reflux was raised after a composition giveaway. Flood line is close.T-410$186,000highOpenP2StandardSteam header at constraintUtilities · 600# headerHeader pressure sagging to 545 psig on a 600# system while two units raise rates. This is a plant-wide bottleneck, not a local one.Utilities$210,000moderateOpenP2StandardMOC for catalyst change not closedMOC-2026-118Catalyst swap ran 4 days ago. MOC still 'in review.' PSSR checklist is unsigned.R-200$0highOpenP3StandardHeat exchanger fouling trendE-330 · duty down 11%UA trending down 11% over 19 days. Turnaround is in 7 weeks. If we wait, the constraint moves to this exchanger.E-330$42,000lowOpenP3StandardSPC shift on impurityLIMS · spec impurity BEight points on the same side of the mean. Still in spec. This is the Western Electric alarm, not a batch fail.Finishing$24,000moderateOpenP3StandardCAPA overdue from April leakCAPA-441 · flange leakAction 3 of 5 is 16 days late. It was the training item. The hardware is done.P-118$0moderateOpenPolicy lanes sit above score. A hold cannot fall behind ACH noise. Park with owner stays in the queue.